Author
|
Topic: F&^#ing machine shop! 302 advice needed!
|
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-03-2003 05:41 PM
As you know my dad and I started building my 302. Well we put the #1 piston in all is well. Try to put in the next one and it won't even go in the bore! I micked out every piston and the one that fits the bores is only 4.025 and there is another one in my piston set that is that size. The rest are all 4.030. They are speed pro hyper pistons with the coated skirts. The machine shop lied to me and told me the compression ratio is 9.8 and my dad and I figured it to be around 9.1. He said my chambers are 56 cc's. My dad and I cc'ed them 4 times and came up with 61 cc chambers. So now I have to get different pistons and I am going forged I think. The bore on my motor is 4.025 shouldn't a .030 overbore be .030? I want my compresison ratio right around 10:1 but I don't want to buy a $500 piston set to do it. So does anyone know of any pistons that are either hyper or forged that have a compression ratio close to that for between $200-$250 or cheaper? The block has been zero decked. I know that the chambers have to be 61 cc. Man I am pissed, I payed my machine shop $850 for the labor and I told him about 100 times that I want a 10:1 compression ratio, now I find out he lied to me just so it would be easier for him. Man I am pi$$ed! Can someone help me find a affordable piston please. I am power hungry. The funny thing is I am only 18 so I don't know if he thought he could get away with it or not? Hope he knows I ain't paying for ****ty pistons that aren't even the same diameter right out of the box! Please help me! I am going insane. I just want to drive my car again! ------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans
IP: Logged |
V8 Thumper Gearhead Posts: 3467 From: Orange, Ca. United States of America Registered: Dec 2001
|
posted 08-03-2003 06:17 PM
I'd say you've got some un-finished business with your machine shop! Money talks, and (I assume) you've already paid the guy for goods and services that do not satisfy the customer!!! Go down there tomorrow with your dad, see what the two of you can accomplish. It's not right, but some 'professionals' don't always show a youngster the same respect as they would an older fellow. If you spelled out your requirments and was quoted pricing for the work, and they've not held up their end of the deal, then they are 100% obligated and responsible to make it right. There's absolutely NO reason you need to go shopping for another set of pistons; if they sold them to you under the terms you specified, it's their problem now. Do be calm-headed about it... shouting and hollering won't gain you anything. Keep us posted. Without giving names (yet ), where abouts is this machine shop? ------------------ 1965 GT coupe, 333ci aluminum headed/solid cammed stroker, four speed, 3.70:1 9" All Blue Oval, no blue bottle http://mustangsandmore.50megs.com/V8Thumper.html
IP: Logged |
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-03-2003 06:24 PM
v8 I agree with you 100% on the youngster thing, I am not just a stupid kid, and I will not be treated like one! I don't want these pistons there is no way to get the compression up with them, they have huge valve reliefs. The machine shop knows what I wanted for a compression ratio, I told it to him to his face about 10 times when I dropped off the motor! I will try my best to be calm about it, but if he pi$$es me off, watch out! I have already had all kinds of trouble. The motor was supposed to be done in 2 weeks and it took him a month and a half to get it done, plus to top it off, only 2 pistons go in the cylinders! The machine shop is in Redwood Falls, MInnesota, but I will not trash talk him until I see how this is resolved, and you can bet we are going there tomorrow!------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans
IP: Logged |
V8 Thumper Gearhead Posts: 3467 From: Orange, Ca. United States of America Registered: Dec 2001
|
posted 08-03-2003 06:25 PM
On the compression issue...What heads do you have? ------------------ 1965 GT coupe, 333ci aluminum headed/solid cammed stroker, four speed, 3.70:1 9" All Blue Oval, no blue bottle http://mustangsandmore.50megs.com/V8Thumper.html
IP: Logged |
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-03-2003 06:30 PM
They are the DOOE-C castings, they have been milled .020, but the valves have been "unshrouded" and set down into the chamber some, making me have the same chamber volume as before. The pistons are part number h273cp. The block has been decked .010 to supposedly zero deck them.------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans
IP: Logged |
kid vishus Gearhead Posts: 4538 From: middle of NC Registered: Oct 2000
|
posted 08-03-2003 06:40 PM
quote: Originally posted by BLstangin: I don't want these pistons there is no way to get the compression up with them, they have huge valve reliefs.
Why not just flat mill the heads down to the cc's you need to get the compression you want? That and use a thinner head gasket should get you the precious 10-1 compression (for the record, you wont be able to tell a bit of difference in 9.5-1 and 10-1 in a street/strip car). The only time it will show is if you accidently put cheap gas in it and then it will ping like a chinese marching band. I sure wouldn't be in a hurry to throw away or sell parts I just bought. As for them being different sizes, that is very common with new pistons (especially cheaper name pistons). The shop should have numbered each piston, and bored each hole to fit that particular piston.
As for not being treated like a stupid kid, stay calm and stop jumping to conclusions, basically acting like one. That goes a long ways in determining how you will be treated. Machine shops get stuff done, when it gets done. Expecting them to have it done when they claim it will be is like expectiing the weatherman to be right everyday. It just doesn't matter what shop you go to, or what weather man you listen to, it's not going to happen. Those are the facts of dealing with a machine shop. And the more you pester them about trivial crap, the less likely they are going to be to try and make you happy. They figure you are a one time customer, so it doesn't matter if they get it done on time or not. Not trying to defend the shop, but I have worked part time in a machine shop and getting stuff done on time is almost impossible. Problems come up that you don't expect, a previous customer has a problem and needs something fixed right away, can really throw a monkey wrench into your time frame.
IP: Logged |
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-03-2003 08:08 PM
Kid, I agree problems arise, but come on, 6 of the pistons don't even slide in the cylinder, and this guy builds circle track motors? Oh ya, if I mill the heads more, then I have to mill my brand new intake. That costs me more money than I have right now, that's why I wanted higher compression pistons to start with.------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans [This message has been edited by BLstangin (edited 08-03-2003).]
IP: Logged |
kid vishus Gearhead Posts: 4538 From: middle of NC Registered: Oct 2000
|
posted 08-03-2003 10:04 PM
quote: Originally posted by BLstangin: Kid, I agree problems arise, but come on, 6 of the pistons don't even slide in the cylinder, and this guy builds circle track motors? Oh ya, if I mill the heads more, then I have to mill my brand new intake. That costs me more money than I have right now, that's why I wanted higher compression pistons to start with.
I agree, he screwed up when he bored the block. He might have measured 2 of the pistons, found them to be the same size, then bored all the holes that size (too lazy to check all 8). It's a possibility. All the holes should have been bored to match each individual piston. Milling the heads and intake now would definately be cheaper than buying new pistons. Maybe a thin head gasket will get you close to your desired compression ratio.
IP: Logged |
RonnieT Gearhead Posts: 597 From: Port Allen, La. 70767 Registered: Jun 99
|
posted 08-03-2003 10:11 PM
I looked at the SRP, JE, and Lunati catalogs and all of the pistons listed have a -4.5cc volume. With the -4.5cc pistons, zero decked block, .040 thick head gasket, and your 61cc heads the best you will get is about 9.5 unless you have custom pistons made. If you can find thin head gaskets, about .020 thick, you will get right at 10:1 compression ratio------------------ Ronnie 69 mach1 351W-4V engineless at the time! 70 Torino GT 351C-4v with a "shaker" Mustangs and More Member #23
IP: Logged |
V8 Thumper Gearhead Posts: 3467 From: Orange, Ca. United States of America Registered: Dec 2001
|
posted 08-03-2003 10:12 PM
With those iron heads, you can run skinny little shim head gaskets. Before you buy, assemble the short block and check just how 'zero' the deck height is. A minimum quench of .035 should be your target for stock rods up to 6000 rpm. If you want to spin it more than that, your quench should increase accordingly ------------------ 1965 GT coupe, 333ci aluminum headed/solid cammed stroker, four speed, 3.70:1 9" All Blue Oval, no blue bottle http://mustangsandmore.50megs.com/V8Thumper.html
IP: Logged |
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-03-2003 10:19 PM
My dad and I checked and my pistons are .004 below the deck. The engine will only see about 6,300 rpm unless something breaks.------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans
IP: Logged |
77 Cobra Journeyman Posts: 33 From: Bladen,Nebraska Registered: Jun 2002
|
posted 08-04-2003 08:20 AM
I know what you mean about machine shops.I built up a 302 mexican block.The guy tells me when I pick it up,don't forget to put in the oil galley plug at the back of the block behind the intake ,I didn't put it in and a lot of people forget it.Keep in mind this was my first Ford engine I built.I start the car and no oil pressure!!!!Did some searching and tore the engine part way down and found out he didn't put in oil galley plugs in the front of the block ,my oil was dumping out in the pan and not going to my lifters.Lucky for me I didn't run it long.
IP: Logged |
V8 Thumper Gearhead Posts: 3467 From: Orange, Ca. United States of America Registered: Dec 2001
|
posted 08-04-2003 08:51 AM
quote: Originally posted by BLstangin: my pistons are .004 below the deck.
Your head gasket compressed thickness needs to be .036-.038 MINIMUM, and that's if everything is spot-on (.040 compressed would be safer). I personally would not run any less quench than that; you don't want the pistons smackin' the heads ------------------ 1965 GT coupe, 333ci aluminum headed/solid cammed stroker, four speed, 3.70:1 9" All Blue Oval, no blue bottle http://mustangsandmore.50megs.com/V8Thumper.html [This message has been edited by V8 Thumper (edited 08-04-2003).]
IP: Logged |
n2oMike Gearhead Posts: 1547 From: Spencer, WV Registered: Jan 2001
|
posted 08-04-2003 09:36 AM
Safe minimum quench is around 0.030" to 0.035" for your rpm in a street car.... so stock head gaskets are going to be fine. (they usually measure around 0.038" or so) You won't have room for super thin gaskets, though. Be careful about excessively milling stock head castings. Their decks aren't nearly as thick as aftermarket units... and can crack or fail to hold gaskets. If you paid with a credit card, call the card and stop payment. This will get the shop's attention, and they will then be more willing to resolve the situation. Just don't wait forever. If you paid with a check, and it hasn't gone through yet, call the bank and stop payment on it. They won't have much of a leg to stand on if six of the pistons won't even fit into their holes... It's not too good to have parts that need precision clearances down to thousanths of an inch that don't even fit in their bores! Once a shop knows a customer WILL be checking their work, they are usually a little more precise in their machining. Go ahead and stop the payment. You can swipe your card or write another check once everything is resolved. If you wait too long to do this, you'll lose all your leverage and will have to put up with small claims court if they won't resolve it on their own. DO IT NOW! After you do this, take EVERYTHING back to the shop and firmly, but POLITELY explain the problem. Explain that you've stopped payment (so it doesn't blindside them) and let them know you'll pay again once everything is straightened out. By the way, airflow is MUCH more important than compression ratio. Focus on getting air into and out of the engine. If those stock heads aren't seriously ported, you're not going to make much power anyway. Don't cam it too big, (a maximum of around 220-225 @ 0.050" on the intake) and check your rocker arm geometry. The roller should be centered on the valve tip side to side and front to back. Blacken the top of the valve tip with a marker and turn the engine over a few times. The part rubbed off should be no wider than 0.080". Use an adjustable pushrod to get the rocker centered, and get this 'swipe' as narrow as possible... then measure it and buy this length pushrod. Your valvetrain (especially the guides) will thank you for it. Most pushrods come in 0.050" length increments, so round your measurement accordingly. Good Luck! ------------------ Mike Burch 66 mustang real street 302 4-speed 289 heads 10.63 @ 129.3 http://www.geocities.com/carbedstangs/cmml_mburch.html http://www.fortunecity.com/silverstone/healey/367 http://www.mustangworks.com/cgi-bin/moi-display.cgi?220 [This message has been edited by n2oMike (edited 08-04-2003).]
IP: Logged |
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-04-2003 09:57 AM
Mike, the heads have been mildly ported by my dad. The cam is 224 on the intake and 230 on the exhaust with .509 lift on the intake and .512 on the exhaust, with a 110 lsa. It is a comp extreme energy cam. How much can I take off of the heads? They have been milled .020 already? Can I take another .020 off of them. I figured out my compression ratio and it is 9.08:1 the way the motor sits. If I took another .020 I should be around 9.6:1, which I would be happy with.------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans
IP: Logged |
n2oMike Gearhead Posts: 1547 From: Spencer, WV Registered: Jan 2001
|
posted 08-04-2003 10:44 AM
Leave the milling alone. 0.020" is plenty. Any more, and they're getting on the thin side... plus the intake starts to fit funny, and it's bolt holes will need drilled or slotted out to fit.The cam sounds about right. Good Luck! ------------------ Mike Burch 66 mustang real street 302 4-speed 289 heads 10.63 @ 129.3 http://www.geocities.com/carbedstangs/cmml_mburch.html http://www.fortunecity.com/silverstone/healey/367 http://www.mustangworks.com/cgi-bin/moi-display.cgi?220
IP: Logged |
Moneymaker Administrator Posts: 19704 From: Lyons, IL, USA Registered: May 99
|
posted 08-04-2003 11:53 AM
Talk to the machine shop and get you issues on fit squared away ASAP while it's all still fresh in everyones mind. Get some Cometic .024 MLS head gsakets to pick up the compression and put the thing together. ------------------ Alex Denysenko Co-Administrator and Moderator NHRA/IHRA/SRA member and licensed Superstock driver MCA member# 53321 NHRA and IHRA SS/LA National Record Holder '00,'01,'02,&'03 First SS/MA in the TENS! Fleet of FoMoCo products including 88 ASC McLaren Mustang #28 Professional Manwhore The Barry of BarrysGrrl Quote #1: "I never met a magazine mechanic I liked." Quote #2: "Make sure brain is in gear before engaging mouth!" Quote #3: "If you can't run with the big dogs, stay on the porch!" www.moneymakerracing.com
IP: Logged |
DidgeyTrucker Gearhead Posts: 1057 From: Greenbrier, TN USA Registered: Oct 99
|
posted 08-04-2003 12:01 PM
Something I've read but never verified is that .030. over pistons are actually .023-.025 over so the block can be bored exactly .030 over leaving you with .007-.005 piston to wall clearance. Sounds like these piston were machined to exactly .030 over. That's where I believe the mistake was made.On a positive note there ARE many competent machine shops out there. When I picked up my 351C - exactly when they said I could - it literally fell together. Tracy [This message has been edited by DidgeyTrucker (edited 08-04-2003).]
IP: Logged |
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-04-2003 12:25 PM
O.k. thanks for the advice guys. I talked to the machine shop this morning and they will redo the work. If I want to put in higher compression pistons I can do it now. I was thinking of putting in some kb hyper silv-o-lites to bump the compression some. What do you guys think of those pistons?------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans
IP: Logged |
69maverick Gearhead Posts: 897 From: Thomaston,CT. Registered: Jan 2001
|
posted 08-04-2003 02:09 PM
One thing I would like to add is that if you want to take more off the heads you can!and still not worry about the intake all you will have to do is leave the bottom cork gasket out and just use some hightemp silicone in there place. I have 50 cc cambers and I took .100 off the block! I did need to change the push rods.
IP: Logged |
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-04-2003 07:59 PM
Just a quick update. I took the motor back today and the machine shop will be covering the cost of the first set of pistons and will find me a set to bump my compression up between 9.5 or 10:1. They may have to have a slight dome on them we aren't sure yet. Atleast it looks to be going good. He has agreed he made a mistake and is willing to take responsiblilty and fix it right! ------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans
IP: Logged |
kid vishus Gearhead Posts: 4538 From: middle of NC Registered: Oct 2000
|
posted 08-04-2003 08:38 PM
IP: Logged |
BLstangin Gearhead Posts: 357 From: South Central MN Registered: Apr 2002
|
posted 08-05-2003 09:06 PM
O.k. guys, I need some more help. The pistons I am looking at are kb pistons with .200 domes. The problem is they have a 10.7 compression ratio. The machine shop agreed to machine them down since they are a solid dome, but how much? My only other option is a trw forged with 9.4 compression and it costs more money! How big of a compression ratio can I get away with with iron heads and 91 octane unoxygenated fuel? I don't want to use octane booster if I don't have to. Some say you can get away with more, some say you can't get away with this much. so Also my dad can smooth the chambers to take away any hot spots. I am running a stock autolite distributor with a crane adjustable vacuum advance and a pertronix 2 with a flame thrower 2 45,000 volt coil. Is my ignition up to the task?------------------ 1970 coupe restored with the help of my dad. 302 with 600 holley, aluminum intake, headers, pertonix ignitor 2 with matched coil, lakewood bellhousing, 4-speed toploader, and 2.79 open 8" rear. Soon to be 9" 3.50 trac-lok 1986 f-150, 5.0, factory towing package with original c-6 trans
IP: Logged | |