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Author Topic:   Need help with brake plumbing - very soon!
Hipo67
Gearhead

Posts: 133
From: Sioux City, IA, USA
Registered: Jul 99

posted 06-08-2003 08:22 PM     Click Here to See the Profile for Hipo67   Click Here to Email Hipo67     Edit/Delete Message   Reply w/Quote
Alex and all,

I am trying to finish an '89LX drag car to take to Mid-America Ford Performance and Shelby Meet in Tulsa the third week in June.

I have made a shakedown run and found a few things that I need to rework, fix or figure out.

The most pressing is this:

The car was a 4 cylinder that had power assisted brakes (discs in front and drum rears). I replaced the front discs with Ranger rotors and discs and replaced the whole rearend with custom 9" with drums out of a cougar -- I know I really didn't need the extra 80 lbs back there.

I installed a manual spacer plate and used the master cylinder out of a '94 Mustang. I plumbed the brake line from the master cylinder to the original 4 cylinder proportioning valve.

I have a picture of this at: http://photos.yahoo.com/hipo67
under 89 LX Drag Car.

I found out that I did not pay very good attention to how the brake lines ran (crossed over) so I have hooked one front brake and both back brakes to the line lock (roll control). OOPS! Additionally there are 3/16" fittings and one line that has metric fittings.


Well this has me wondering if I made other mistakes. Can I successfully use the 4 cylinder proportioning valve? If so does the line from the master cylinder outlet (closest to the firewall) hook into the proportioning block closest to the radiator?

The line from the front of the master cylinder to the back of the proportioning valve (port closest to the firewall on the propostioning valve)uses metric fittings. I HATE METRIC anything! LOL

I have tried to look up this type hookup in books but can't find any definite diagrams. Can you guide me through this mess to make sure I have the primary of the master cylinder pumping correctly into the proportioning valve and then into the roll control unit and then to the two front brake lines. I was told the ports on the proportioning valve are specific to front brakes and back brakes respectively.

Need help quickly.

Thanks
Gene

------------------
1964 Falcon Ranchero (in the works)
1965 Sunbeam Tiger (in the works)
92 Mustang 5.0 LX Convertible
89 Mustang Coupe (Drag car ... just about done)
photos.yahoo.com/hipo67

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ciscokid
Journeyman

Posts: 70
From: Cleveland, TN
Registered: Jul 2001

posted 06-09-2003 09:12 AM     Click Here to See the Profile for ciscokid     Edit/Delete Message   Reply w/Quote
Do yourself a favor and go out and buy an aftermarket master cylinder that is based on the lightweight Mopar master cylinders and ditch the Ford part. The rear port on these master cylinders are high volume, which is needed for the front disks, while the front port is for drums. You probably won't need a proportioning valve for drag racing use, but if you find that you are locking up the front tires on heavy braking you could put one on at a later date. I would NOT use the stock proportioning valve with any master cylinder except for the original. It won't be balanced right for any other MC.

Hooking up the Mopar style MC is easy. Just plumb the front port straight to the rear brake line, and run the rear port to the line lock input. Run the line lock output to a TEE, one side to each front brake caliper. All standard fittings. 3/16" line. DOUBLE FLARE everything CAREFULLY. Don't use stainless steel brake line as you will not be able to make a good double flare with a hand operated flaring tool.

Look at the Aerospace Components AC-MBC7993 setup which is for the early Fox body Mustangs. I think Jegs carries it. If you have to have a prop valve, use an adjustable one like a Wilwood 260-2220 plumbed into the front brake line between the line lock and the TEE. You can set it to whatever is needed to keep the front brakes from locking up.

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BarrysGrrl
Gearhead

Posts: 1356
From: Illinois/Indiana & parts inbetween
Registered: Jan 2002

posted 06-09-2003 09:43 AM     Click Here to See the Profile for BarrysGrrl   Click Here to Email BarrysGrrl     Edit/Delete Message   Reply w/Quote
Lose the proportioning valve and just make a "tee" fitting or juction block Gene.
The master you have is OK.
They make metric to SAE fitting adapters.
Or just replace the line with a new SAE one.

------------------
Beth
Head Cheerleader for Moneymaker Racing!

"My best friend is the one who brings out the best in me." - Henry Ford (for Alex)
Alex & Beth's Homepage
MoneymakerRacing.com

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Tbird
Gearhead

Posts: 145
From: USA
Registered: May 2003

posted 06-09-2003 10:45 AM     Click Here to See the Profile for Tbird   Click Here to Email Tbird     Edit/Delete Message   Reply w/Quote
This catalog might help you figure out what adapters you need.

http://hydraulics.eaton.com/products/pdfs/WH202j_sections/Hydraulic_Brake_Fittings.pdf

Towards the end of it is metric to sae adapters....

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Inbred-Jed
Journeyman

Posts: 40
From: Chester, Wv 26034
Registered: Mar 2003

posted 06-10-2003 09:50 PM     Click Here to See the Profile for Inbred-Jed     Edit/Delete Message   Reply w/Quote
I think your master cylinder is fine. My is for a 67 mustang with 4 wheel drums and I changed mine over to 4 wheel wilwood kits and it stops great at 130+ mph. I think you should ditch the factory proportioning valve. Run a line out of the rear of the master cylinder into your linelock and out into a tee fitting. Run two lines from the tee to each side of the car. Cut and flare your own lines its easier. Run a line from the front of the master cylinder to a wilwood knob style proportioning valve and out to the rear into the factory tee at the rear of the car. I have my valve at 75%. This is how i did mine it it works great.

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Hipo67
Gearhead

Posts: 133
From: Sioux City, IA, USA
Registered: Jul 99

posted 06-11-2003 12:20 AM     Click Here to See the Profile for Hipo67   Click Here to Email Hipo67     Edit/Delete Message   Reply w/Quote
Thanks to all for your help! I have ditched the original proportioning valve and run the lines as necessary. I haven't gotten an aftermarket porportioning valve yet. None to be had in town. Will try and run without it for my next test run. But sounds like a good investment before serious running.

Thanks again,
Gene

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