>These are some general 351 stroker engine theory questions. I'm pretty much in
>the dark here.I recently answered a similar question on the Pantera list. Allow me to
recycle my response:
>Deck Height: 9.2" vs. 9.5" Which is more advantageous for more HP/Torque and
>engine longevity? Is there a trade off here? Is it as simple as the 9.5" deck
>height allows you to stroke for more cubic inches and nothing more?
The piston, rod, and crank all have to fit within the block. The taller
the block, the more room you have to work with. The downsides to a taller
block are increased weight, height and width. Assuming zero deck, the
math is very simple:
piston pin height = deck height - (rod length + crank stroke/2)
Stroking consists of reducing piston pin height or connecting rod length
(sometimes both) in favor of additional stroke. There are limits, of course.
When considering pin height, you have to leave room for the ring pack. Go
too far and you'll run into oil control and piston rock problems. Custom
stroker pistons often have the oil control ring intersecting the pin hole
(a bridge is used to span the pin) in order to get a workable space. Thinner
rings may be used. As far as what is practical, Dave Williams notes that Ford
4.6L Modular V8's have 1.2" pin heights and that 1.14" pin height pistons are
fairly common in stroker engines. Remember that larger bores and piston to
cylinder clearances will be harder to seal.
Cleveland blocks are usually notched at the tops of their bores for valve
clearance/shrouding which can place a limit on the top ring placement (needs
to be below the valve notch at TDC plus rod stretch). The depth of the
notch varies from block to block but on my Aussie XE block, it's about 0.27"
down from the deck.
Reducing the rod length, compromises the rod ratio (the ratio of the rod
length to stroke, center-to-center). Decreasing the rod ratio increases the
rod angularity which increases cylinder wall loading and friction. The larger
the ratio, the longer the piston dwells near TDC, allowing more power to be
extracted from the combustion event. The more restrictive the induction
system, the more benefit you'll see from increased rod length. Since the
piston speed profile is altered by changing rod length, engine tuning will
also be affected. On the downside, longer dwell time at TDC also requires
deeper valve relief notches in the pistons for the same cam timing and is
more prone to pre-detonation. When choosing between extra stroke or longer
rods, the extra stroke means extra displacement and generally more power.
Keep in mind that, all things being equal, increasing stroke will increase
piston speed and reduce maximum safe rpm. However, it will also tend to shift
the power curve down, so less RPM is required for the same power. Since rod
stress increases in proportion to stroke and by the square of rpm, it's easier
on the crank to make power by increasing stroke than it would be to spin it
higher. Short rods increase acceleration near top dead center which makes
either worse. Gas loads dominate at low rpm, inertia loads at high rpm.
If you plan on running in events like the Silver State open road race where
extended periods of high RPM is required, you'll want to stay conservative on
the stroke of re-gear the transaxle to keep RPM in check.
Stroking can be accomplished by offset grinding the stock crank, altering
another crank to fit, or using a custom crank. Offset grinding requires the
crank rod journal diameters be reduced which, in turn, requires smaller
journal rods (stock 351C rod journals are 2.311"). Modified production rods
(Ford, Chevy, Mopar, Olds, etc.) or aftermarket rods can be used. Aftermarket
Chevy 2.1" and 2.0" journal rods are available from a number of manufacturers
(Eagle, Scat, Oliver, Carillo, Crower, etc.) and come in a variety of lengths
(5.7", 6.0", 6.125", 6.2", and 6.25" and others by special order). Prices
range from $200 to $700. Pistons are typically custom ($500 to $700) or
modified aftermarket ($200+), though some manufacturers like Scat make custom
cranks that use production rods and pistons (e.g. Scat 3.85" stroke crank,
351W rod, and 302 piston for 351W block). Check Circle Track magazine for
aftermarket rod suppliers.
Other stuff to keep in mind. The block or crank may need clearancing to fit
a stroked reciprocating assembly. You have to verify the cam's not in the
way, makes sure the crank, rod, and bearing widths are compatible, worry about
balancing (Mallory metal is expensive), etc.
Stroker math is simple :
rod length + crank stroke/2 + piston pin height = deck height
Of course, you can rearrange the equation anyway you want to solve for a
particular variable.
After studying it a while, I've decided to go with a 4" stroke crank, using
a 6" rod, for 408 cubic inches (assuming a 0.030" overbore). Assuming zero
deck, the stack up works out to be:
piston pin height = deck height - (rod length + crank stroke/2)
= 9.2 - (6.0 + 4.0/2)
= 1.2 inches
331 and 347 cubic inch strokers are popular for 5.0L Ford V8's these days.
5.0L V8's have a deck height of 8.2", so plugging the pertinent values into
the formula yields:
deck height - (rod length + stroke/2) = pin height
8.2 - (5.4 + 3.4/2 ) = 1.100 inches
8.2 - (5.4 + 3.25/2 ) = 1.175 inches
so you can see the 1.2" pin height of my 408C stroker is better than the
popular kits.
Rod to stroke ratio for the 408C is:
= 6.0/4.0
= 1.5
A r/s of 1.5 is on the low end of production Detroit V8's (slightly less
than a Chevy 454 but slightly more than a Chevy 400), so should be fine for
a hot rod motor. For reference, here are a few production V8's in the same
range:
bore stroke r/s
Olds 400-455 4.25 6.735 1.58
Ford 460 3.85 6.06 1.57
Pontiac 455 4.21 6.625 1.57
Ford 300 Six 4 6.21 1.55
Chevy 454 4.00 6.13 1.53
Chevy 400 3.75 5.56 1.48
When I was mulling this all over, I calculated a few more numbers:
deck height - (rod length + stroke/2) = pin height
9.206 - (5.778 + 3.50/2) = 1.678 r/s = 1.651 stock 351C
9.206 - (6.000 + 3.50/2) = 1.456 r/s = 1.714
9.206 - (6.125 + 3.50/2) = 1.331 r/s = 1.750
9.206 - (6.200 + 3.50/2) = 1.256 r/s = 1.771 what many circle track racers
run with Aussie 2V heads
9.206 - (6.250 + 3.50/2) = 1.206 r/s = 1.786
9.206 - (6.000 + 3.70/2) = 1.356 r/s = 1.622 popular 351C stroker specs, uses
offset ground 351C crank
9.206 - (6.125 + 3.70/2) = 1.231 r/s = 1.655
9.206 - (6.200 + 3.70/2) = 1.156 r/s = 1.676
9.206 - (6.125 + 3.75/2) = 1.206 r/s = 1.633 forged crank, popular high rpm
drag race combo with 4V heads
9.206 - (6.200 + 3.75/2) = 1.131 r/s = 1.653 pushing the pin height limits
for a street motor
9.206 - (5.950 + 3.85/2) = 1.331 r/s = 1.545 Scat cast steel crank, 2.75"
Cleveland mains and Windsor rod
journals.
9.206 - (6.000 + 3.90/2) = 1.256 r/s = 1.538
9.206 - (6.000 + 4.00/2) = 1.206 r/s = 1.500 400 nodular iron crank (or
aftermarket)
Dave Williams recently did a stroker crank for a customer and worked out a few
possible Cleveland stroker combinations using modified production parts:
351C crank, KB112 pistons, Chrysler rods, 3.64 stroke = 373 CID
351C crank, 1.14 pistons, 6.200 Eagle rods, 3.71 stroke = 380 CID
400 crank, 1.14 pistons, Chrysler rods, 3.88 stroke = 398 CID
400 crank, 1.14 pistons, Olds rods, 4.120 stroke = 422 CID
Jim ended up with a 372 cube stroker using a 3.64" stroke offset ground 351C
crank with 6.125" Mopar rods. He could have used modified Keith Black
hypereutectic pistons (1.14" pin height, designed for a 6" rod 383 cube Chevy
stroker) for an inexpensive package. However, Jim called KB and John Erb
(KB's chief engineer) recommended against fly-cutting the pistons for
Cleveland style canted valve notches. Jim called around and got the best deal
from Lunati on custom forged pistons ($550 with 5/16" deep valve reliefs).
Enough babbling. The popular budget choices for a Cleveland are:
1. 3.7" offset ground Cleveland crank with 6" rod (Olds or Chevy), custom
pistons
2. 3.85" Scat crank with 5.95" Windsor rods or 6" Chevy rods, custom pistons
3. 4.00" Ford, SCAT, or Eagle cranks, 6" rods, custom piston
All are workable. I picked the 4" stroke for the extra cubes.
Dan Jones