Well??.I have to finish a Christmas project before I am allowed to start on the motor. Should be done next payday. Just need to pick up a couple of more cuts of wood. LOL. I will also wash and cover the car this weekend.I have been doing some more research on the EFI swap but I think I will be saving that for a later project.
Here is my plan:
-I am going to slowly take the components that I don't need off the motor. Things like the smog pump, the big ugly brackets etc.
-The motor will get a good cleaning
-Then I am going to get a front oil pan like off of a 66 and a front oil pick up and new oil pan seals
-Then new rear main seal.
-when I put on the new oil pan I will do my best to inspect the bottom end for wear and problems. I will ask about what to look for later, but after speaking with several folks here I am confident that all will be well.
-I will swap the water pump for a new, possible alum, one. Just a replacement.
-I will get a new alt bracket for the motor.
-I will get a new alt for the motor
-Then get a shorter serp belt and put on.
-Then I will get a flex fan (this is temp until the motor is in the car and running strong. Then I will switch to a elect set up)
-I am going to keep a eye out for a set of underpullies for added hp while I am at this and add them before dropping in the motor
-The motor will get a nice rattle can paint job
-I have a set of alum valve covers that I will paint black and put them on the motor with new seals.
-I have a alum 360 intake that will get alum paint and clear coat then put on the motor.
-A new distributor will be added making sure that the #1 cylinder is TDC when I put it in the gear is set at the #1 plug.
-new spark plugs
-I will reuse my coil (40,000 pertronix) and the 8.5 ford wires that are on the motor.
-I have a friend that has some tri-y headers that he will blast and sell me for $50. They will go on in place of the stock headers
-Then I will need to find a good carb
-The car will get a external fuel pump and regulator (if money is available I will add a new tank with the internal pump). Hopefully I can get one that will be good for both a carb and efi set up. Most likely just a carb one though.
-I will pick up a new fly wheel for the c4 auto that I have. (anyone have a AOD that they want to donate to my project???)
-Pick up a new motor harness from NPD or Mustangs+ (best price will determine)
Then I will prepare the car for the swap. Pull out the old motor and put in the new. With the old motor out I will take a few days to clean, sand, and paint the engine bay. I will have questions on that but it will be a simple rattle can job. I was going to pull the fenders and align the doors at the same time but decided that if I did that I would not be staying on project. With the engine bay painted and looking pretty I will drop in the new motor. After that I will work with the lower heater hose. I don't think it is a problem to use the one I have now because I currently have a 302 but I would like to get a new one. That is the only heater hose I have not replaced. Hook up the hoses, the wire harness, the alt, add oil, coolant and try to start the car. Set the timing by ear (maybe I will have a timing gun by then).
With any luck the car will start right up after adding oil and coolant. *I will be asking lots of questions like how to get my current exhaust to fit the headers? Not sure how to do that. Also not sure I will be able to use my current starter. Also I will have questions about the fuel line set up. I would love to see some pics of current set ups to see how I need to do mine.
This is a big project for me and I am pretty nervous but excited about it at the same time. Now I just need some extra parts and some cash. Any one got some to spare???
Anything I missed? Anything anyone can add?
Richard.
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rmousir
'66 Mustang
Ford Blue & white stripes
302 auto
Mustang ~ 04-05